Product Development Consulting
Equipped with a collective experience of around 80+ years in power electronics product development industry and with access to state of the art test and measuring equipment, our team provides an end-to- end service for our customers. We follow a stage gate product development process and provide customers an option to choose what all services are needed. All the IP generated belongs to our customer and in case any of our existing IP which is used will be cross licensed along with the solution.
Stage 1 |
Product Brief |
Customer Specification |
Hardware Specification |
Software Specification |
UI Specification |
Software Algorithm |
Schematics |
Hierarchical BOM |
Testing new concepts and documenting the tests |
Mechanicals - Concept sketches |
FMEA Document |
Product variant brief |
Solution Option sheet |
Outputs in Stage 1 |
Product Brief |
Customer Specification |
Hardware Specification |
Software Specification |
UI Specification |
Software Algorithm |
Block Diagram |
Simple Costed BOM |
Mechanical sketches |
FMEA |
Documentation of new concepts |
Stage 2 |
Review of all spec |
PCB X1 |
Test Plan |
Specification verification |
Document update |
Mechanicals X1 |
FMEA revision |
Check for alignment with Mission and Vision |
DVT Plan |
Design Packaging and enclosure |
Check for form fit and function |
EMI/Safety Pre-compliance |
Thermal test plan |
Outputs in Stage 2 |
PCB Files |
Test Plan |
Spec Verification Report |
Mechanical drawings |
DVT Plan |
Packing and enclosure design |
EMI/Safety agency brief |
Thermal test report |
Hierarchical BOM |
Stage 3 |
PCB X2 |
RPD Casing |
Assembly of 3 - 10 units |
Field Test Plan |
Data Management Plan |
Review of all documentation |
DFM/DFT |
Update Mechanical drawings |
Consult with tool makers |
DVT, reliability test and documentation |
EMI/ Safety compliance |
Update enclosure, packaging materials |
Consult with EMS partner |
Outputs in Stage 3 |
Field Test plan |
Data Management plan |
Tool Drawings |
Field test results |
DVT report |
Reliability report |
CE, RE, CS, RS compliance report |
Safety compliance report |
DFM Report |
DFT Report |
Stage 4 |
PCB X3 |
Beta testing plan |
Failure Analysis plan |
MTBF Demonstration test |
User manual |
Service manual |
Design manual |
Design Agency stickers |
Prepare notes for NPD. Make lessons learned document |
Release PCB, BOM, Drawings, Test results |
Release for production |
Release printing and packing |
Quality control plan |
Outputs in Stage 4 |
Beta Release test plan |
FA Plan |
MTBF test plan |
User Manual |
Installation manual |
Service Manual |
Design manual |
Agency stickers |
Lessons learned document |
NPD Notes |
Team Capabilities:
- Product definition, generating options,
- Industrial Design
- Low Volume Prototyping,
- Cost Reduction
- DFX,
- Handholding EMS partners
- Pilot Testing
- Compliance (UL, ATEX, CE, VDE, METI, C-Tick, BIS, EN, IECEx, IEC, CISPR, CB Reports),
- Product lifecycle management and line extensions.
Expertise:
- Analog, digital and power electronics
- Firmware development
- Hardware in loop simulation
- Wireless
- Sensor integration
- Battery management,
- High reliability electronics, algorithms and test development.Separate division for mobile app development, user interface development, software
development, cloud, server and IoT
Infrastructure:
Comprehensive engineering facility with high-end equipment.
List of major equipment infrastructure can be downloaded here